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Brody Disk Elevator Product List

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0624 At the de-salting device for incineration exhaust gas

0624 At the de-salting device for incineration exhaust gas

Examples of our equipment being widely adopted in various fields using quicklime, other chemicals, fly ash, etc.!

We will introduce an example of how we resolved a problem with the discharge of descaling agents from the flue gas treatment silo of the incinerator. Initially, there were no issues when receiving the agent from the tank truck into the storage silo, but as the storage volume decreased to a certain extent, it formed a rat hole and stopped discharging. By installing eight standard blow discs (BD-15) and using a controller (C-SV4) with four built-in solenoid valves to sequentially turn on the air for two blow discs at a time with a time delay, we achieved good results. [Challenges] - When the storage volume decreases to a certain extent, it forms a rat hole and stops discharging. - Although there are hammering devices and air aeration nozzles, they are ineffective in this condition. - Silo diameter is Ø2000. *For more detailed information about this case, please refer to the related links. *For more details, please check the PDF materials or feel free to contact us.

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0654 Solving the bridge of PET flakes

0654 Solving the bridge of PET flakes

Easily solve powder bridging! We will inform you of a suitable implementation plan considering costs.

We would like to introduce case studies of the "Brodisk" and "Brodisk Mini." We received an inquiry stating that the discharge diameter of the hopper is small and materials are not flowing out. After confirming the hopper diagram and contents (in the photo), we provided recommendations for the model and layout. We received a request to borrow the Brodisk, and the product was sent. The customer conducted a confirmation test and decided to implement it due to the favorable results. [Case Overview] ■ Layout: Two Brodisk Minis placed near the discharge area, and two Brodisks positioned at a 45° rotation above them. ■ Control: A controller with one built-in solenoid valve allows for simultaneous air ON/OFF for a total of four Brodisks (Mini). *For more details, please refer to the PDF document or feel free to contact us.

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Introduced into the 70 cubic meter fly ash silo.

Introduced into the 70 cubic meter fly ash silo.

Based on our experience, we will provide you with reasonable models, quantities, and installation locations, including costs.

We received an order for the introduction of a Broady Disk from an engineering company. The outline of the introduction is as follows: ● Contents 　　Fly ash ● Silo diameter 　　φ3000 ● Discharge outlet diameter 　　φ300 ● Installation positions 　(1) Four units, 200mm above the discharge section along the wall 　(2) Four units, 500mm above the discharge section along the wall 　(3) Eight units, 950mm above the discharge section along the wall 　(4) Eight units, 1550mm above the discharge section along the wall ● Air aeration sequence 　　Four units from (1) ⇒ Four units from (2) ⇒ Four units from the eight in (3) 　　　⇒ Remaining four units from (3) ⇒ Four units from the eight in (4) 　　　⇒ Remaining four units from (4) ⇒ ... repeat 　・The Broady Disk does not require a continuous flow of air. 　・Air will be supplied intermittently using a timer and solenoid valve. 　・Generally, a short burst of air lasting a few seconds is effective. For more details, please refer to the catalog or feel free to contact us. *Our website features numerous implementation examples. 　You can check them via the link below.

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  • Powder Supply Device
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0130 Prevention of bridging in powder containers and hoppers

0130 Prevention of bridging in powder containers and hoppers

Eliminate discharge failures caused by compacted powder due to vibrations during transport with a blow disc!

Due to vibrations during the transportation of powder containers, the powder became compacted, causing issues with discharge from the tank. However, this was resolved with aeration using the "Blow Disk." If you could provide an overview of the powder and the hopper drawing, we can offer reasonable recommendations for the model, quantity, and installation position based on our experience. 【Overview】 Hopper dimensions: 1100×1100 Material: Water treatment chemicals Apparent specific gravity: 0.7–0.8 (Note: The volume was compressed by more than 20% during transportation) 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples, which can be accessed via the link below.

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  • Powder Supply Device
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0153 Promoting the outflow from the cement silo.

0153 Promoting the outflow from the cement silo.

Install multiple blow discs to promote the outflow from the cement silo!

At the cement silo, it was noted (based on user experience) that the hopper slope is gentle and general aeration is not very effective, so we decided to install multiple blow discs. The installation locations and operating methods were determined through discussions with the customer. 【Overview】 ■ Silo diameter: 3600φ ■ Hopper slope: approximately 43° ■ Summary of installation positions and numbers - Installed in 4 layers: 4 units from the bottom, 4 units, 8 units, and 8 units - Total of 24 units ■ Operating sequence - Air ON in the order of the 4 units on the bottom layer, 4 units on the second layer, 4 out of 8 units on the third layer, the remaining 4 units on the third layer, 4 out of 8 units on the top layer, and the remaining 4 units on the top layer ■ Control of blow discs - Controlled by our controller C-6 (timer panel) with 6 solenoid valves * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

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  • Other powder equipment
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0412 Measures to Prevent Clogging of Tapioca Flour

0412 Measures to Prevent Clogging of Tapioca Flour

The result is OK! This is a project that adopted the load disk (mini) and controller.

This is an introduction to a case where the powder did not drop at all from the hopper, and despite various attempts, nothing worked. Knockers and vibrators were not effective, and a homemade aeration system created by modifying the piping also had no effect. We received a call expressing interest in trying a blow disk. After discussing the situation and receiving examples of what did not work from the customer, we decided on the arrangement and quantity of our equipment, lent out product samples, and conducted a trial. The result was positive; the blockage was resolved, and the customer decided to adopt the blow disk (mini) and controller. [Overview] ■ Material: Tapioca flour (also corn starch) ■ Hopper diameter: 300φ ■ Discharge diameter: 100φ * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

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0419 Resolving blockages of crushed material + virgin raw materials

0419 Resolving blockages of crushed material + virgin raw materials

We have been evaluated as having resolved the issue of clogging, and you have adopted our equipment.

This is a case adopted by a business primarily engaged in the molding of resin products. When introducing a new hopper, the mixing ratio of crushed material and virgin material was changed, which led to the occurrence of bridging that had not happened with this material before. They contacted us expressing a desire to try the BroaDisk. After receiving information about the hopper and materials, we promptly decided to send a demo unit. After providing the ideal arrangement for the BroaDisk (mini), the user experimented with various air pressures and aeration times, and they evaluated that the issue of clogging was resolved, leading to the adoption of our equipment. 【Overview】 ■ Hopper diameter: Approximately 300φ ■ Discharge diameter: Approximately 30φ ■ Inclined section: More gentle than typical ones * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples. You can check them from the link below.

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0528 Solving the discharge issues of magnesium oxide-based powder.

0528 Solving the discharge issues of magnesium oxide-based powder.

Three standard Brodisk (BD-15 type) units were installed in the hopper and testing was conducted.

This is an example of how our equipment resolved issues that could not be solved by the installation of knockers and aeration (socket welding) on the bridge. The installation of the blow disk involves making holes in the hopper wall for attachment. In this case, the customer expressed, "We have tried various methods, so we absolutely do not want to fail this time." Therefore, it was decided to first test with a φ500 hopper that the customer could prepare (with holes drilled, and it was acceptable if it did not work). As a result, the discharge issues were resolved, but after discussions between the customer and our company, we concluded that it would be better to install a total of 8 blow disks of this type in 2 tiers using a φ800 hopper. The customer proceeded with this installation. The control system uses a controller (C-SV4) with 4 built-in solenoid valves to sequentially turn on the air for the 8 blow disks in pairs at 4 locations with a time delay. [Conditions] ■ Hopper diameter: φ800 ■ Discharge diameter: 150A ■ Knockers: 2 electromagnetic (before the introduction of this equipment) ■ Sockets: 4 locations (before the introduction of this equipment) *For more details, please refer to the PDF document or feel free to contact us.

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0529 Improvement of poor outflow of sludge incineration ash

0529 Improvement of poor outflow of sludge incineration ash

Resolved issues where insufficient remaining contents in the silo caused discharge failures, preventing truck loading!

We have been adopted for a project aimed at wastewater treatment plants by a customer related to plants. The subject matter is sludge incineration ash, and the issue was that "when the remaining amount of silo contents decreased, discharge failures occurred, making it impossible to load onto trucks (troubles occurred when the remaining amount was below 20-30 tons)." Previously, a mesh-type air rater was used, and although the air pressure was increased, it did not lead to improvements, resulting in mesh damage and air leaks from the surroundings (other aeration methods were also used in conjunction). Therefore, although it is a large silo, the trouble only occurs when the powder level decreases. We positioned the equipment in three tiers near the discharge area (only the three tiers below the silo, without the fourth and fifth tiers). There are a total of 20 standard type blow discs: 4 in the bottom tier, 8 in the second tier, and 8 in the third tier. Control is managed by a controller with 10 solenoid valves built-in. The operating air pressure is set higher, and we addressed the issue by turning on the air in small increments (2 units at a time). *For more details, please refer to the PDF document or feel free to contact us.

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0639 Promoting the discharge of water treatment chemicals

0639 Promoting the discharge of water treatment chemicals

We will introduce a case where four units were simultaneously turned on for cost efficiency, using the standard type of blow disk.

We would like to introduce a case where we received a request from a certain machinery manufacturer regarding a malfunction in the discharge of powder from a hopper, which requires urgent improvement. The issue was that although the hopper was equipped with a vibrator, it took more than 30 seconds for the powder to start flowing after the vibrator was activated. After providing information on the applicable models and layout, along with a detailed explanation, we implemented the solution immediately. The problem was resolved in one go after the implementation. 【Consultation Details】 ■ Material: Water treatment agent, details undisclosed (similar to potato starch) ■ Issue: The hopper has a vibrator, but it takes more than 30 seconds for the powder to start flowing after the vibrator is activated. ■ Hopper diameter: Φ1000 ■ Discharge diameter: 150A *For more details, please refer to the PDF document or feel free to contact us.

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